Complex and multi-cavity injection molds are designed by our engineers using various modules of plastics flow simulation software to simulate the filling, packing and cooling phases of the injection molding process and to predict the flow behavior of thermoplastic melts so that our customers can ensure parts of acceptable quality are manufactured efficiently.

Synergetic’s experience in Tool Design gives us a unique position in the Engineering Services industry and with our collective experience in designing various Dies for Sheet metal parts; we are often the obvious choice for our clients.

Some of our services include:

• Developing sequence of stamping operations
• Incorporating stage location features and holes
• Designing part to be drawn by straightening flanges, adding binder surfaces, addenda and draw beads
• Draw Die surface modeling
• Forming simulation
• Spring-back checking
• Blank development and material optimisation
• Modeling die elements and/or the entire die
• Die Manufacturing drawings & process sketches
• Cutter Path generation for CNC Milling